Clean Area Classification | Pharmaguideline
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  • Apr 17, 2020

    Clean Area Classification


    A clean room or buffer room is an engineering control room that is secondary. Located here (the LAFH, BSC, or CA), the engineering controls are responsible for actually performing the compounding. The clean room is an enclosed environment with one or more clean zones whose airborne particle concentrations are controlled by HEPA filters, constant air circulation, and a physical barrier to unfiltered air. As a result of a clean room, acceptable airborne particles, temperature, humidity, air pressure, and airflow patterns can be created. A clean room is classified by its quality of air and how consistently it is kept clean.

    Clean rooms 

    Properties

    Class 100 (ISO class 5)

    0.5ยต or larger size existing in the given cubic foot in air and the number should be less than 100 or 100

    Class 1000 (ISO 6)

    0.5ยต or larger size existing in the given cubic foot in air and the number should be less than 1000 or 1000

    Class 10000 (ISO 7)

    0.5ยต or larger size existing in the given cubic foot in air and the number should be less than 10000 or 10000

    Table 1

    A clean room consists of the following components in addition to those already mentioned:
    Air-lock entry portals
    To remove the particular matter from shoes, there should be a sticky mat
    UV irradiation
    For incoming air, treatment systems and special filtration
    Positive room air pressure prevents pollutants from entering from neighboring rooms.

    In terms of standards, clean rooms are classified into many classes. Table 2 shows the equivalency of classes based on several international standards.

    Class 

    Measured particle size (macro meter)

    Federal 209 D

    ISO

    0.1

    0.2

    0.3

    0.5(a)

    1.0

    5.01

    1

    3

    1000

    237

    102

    (1)

    8


    10

    4

    10000

    2370

    1020

    (10)

    83


    100

    5

    100000

    23700

    10200

    (100)

    832

    29

    1000

    6

    1000000

    237000

    102000

    (1000)

    8320

    290

    10000

    7




    (10000)

    83200

    2900

    100000

    8




    (100000)

    832000

    29000

    Table - 2

    (a) - The particle count for this size is per ft, whereas others are per m.

    GRADE

    Number of particles per m not less than or equal to the maximum allowed amount


    At rest (b)

    In operation (b)


    0.5 ยตm (d)

    5 ยตm

    0.5 ยตm (d)

    5 ยตm

    A

    3500

    0

    3500

    0

    B (a)

    3500

    0

    350000

    2000

    C (b)

    350000

    2000

    3500000

    20000

    D (c)

    3500000

    20000

    Not defined (c)

    Not defined (d)



    Table – 3


    Remarks


    In order to achieve air grades B, C, and D, the number of air changes should be proportional to the room size, as well as the equipment and employees present. HEPA filters of grades A, B, and C should be installed in the air system. 


    An unmanned state (no manual action) should be received after 15-20 minutes of "clean up."


    Appropriate warning and response limits for particulate and microbiological monitoring findings should be established. If these restrictions are exceeded, a remedial action should be made in the operating processes.

    Depending on the nature of the product and the production method, other factors (such as temperature, relative humidity, etc.) are necessary. These criteria have no bearing on the purification classes.

    Grade 

    Example of operation 

    Filling of products whenever it is usually at risk.

    Filling of the product. When usually at risk, there is a preparation of the product

    Preparation of components and solutions for subsequent filling.



    Table – 4

    It is recommended to process most items in a grade D environment, with grade C environments only being used when there is a particularly dangerous situation.

    Grade 

    An example of how to operate

    Fillings and preparations should be aseptic.

    Method of preparing filtered solutions.

    After washing components, how to handle them



    Table – 5


    After washing, the components should be handled in a category D environment. Handling the sterile beginning material should take place in a grade A setting with a grade B background. In the case of sterile filtration, the solution needs to be prepared in a grade C environment. In the absence of filtration, it needs to be prepared in a grade A environment with a grade B background. In order to handle and fill items prepared in an aseptic environment, the environment should be grade A. In an area that does not have a grade B backdrop, sterile ointments, creams, suspensions, and emulsions should be prepared in a grade A environment and not filtered afterward. Control of zone purity by particles in operation and microbiological control are necessary in an aseptic production area, and the acceptable limits are shown in table 6:

    Grade 

    Air sample

    Settle plates

    Contact plates 

    Glove print. Five fingers

    1

    <1

    <1

    <1

    10

    5

    5

    5

    100

    50

    25

    -

    200

    100

    50

    -



    Table – 6
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